Ultrasound Inspection / Ultrasonic Testing
“Your equipment is trying to tell you something”
Prior to the occurrence of cracks in bearings, there is often a noticeable shift in their frequency patterns. Utilizing ultrasound technology provides a proactive approach to identifying potential issues, allowing for early detection of impending faults and friction-related problems. This method stands out among various asset monitoring solutions, as it enables the identification of cracks before they become visible or lead to significant damage.
The frequency alterations in bearings can serve as a precursor to cracks, often occurring well in advance of any physical damage. By employing ultrasound techniques, operators can gain valuable insights into the condition of their equipment, receiving timely alerts about possible failures and friction concerns. This capability distinguishes ultrasound from other monitoring technologies, as it allows for the detection of cracks at a stage where they are not yet apparent, thereby facilitating preventive maintenance and reducing the risk of unexpected breakdowns.
At Rototech, we leverage Ultrasound inspection as an essential tool for condition monitoring, serving effectively as both an independent inspection method and a quick screening solution. This technology streamlines the inspection process, allowing inspectors to make well-informed decisions regarding necessary follow-up actions for mechanical, electrical, and leak-related concerns. Regardless of whether it is referred to as “predictive maintenance” or “condition monitoring,” the core aim remains the same: to identify deviations from established baseline conditions, enabling timely corrective actions and preventing unexpected failures. The ultimate goal is to improve asset reliability, reduce maintenance costs, and enhance safety standards. Given that no single technology can fulfil all inspection requirements, it is recommended to incorporate multiple technologies into inspection protocols to achieve thorough and reliable results.
