LASER SHAFT ALIGNMENT
Proper alignment of machines in both horizontal and vertical orientations is essential for achieving optimal performance and efficiency in any industrial setting. When machines are misaligned, it can lead to a range of issues that can significantly impact their functionality and longevity. Misalignment can present itself in two primary forms: parallel discrepancies, where the shafts are not aligned in the same plane, and angular discrepancies, where the shafts are not aligned at the correct angle. In many cases, a combination of both types of misalignments can occur, compounding the potential problems.
It is particularly noteworthy that approximately 50% of machinery-related issues can be traced back to misalignment. This statistic underscores the importance of maintaining proper alignment to prevent a cascade of complications that can arise over time. When machines are not aligned correctly, they can experience a variety of serious problems. These include increased vibrations, which can lead to wear and tear on components, and catastrophic failures of shafts, which can result in costly downtime and repairs. Additionally, misalignment can cause failures in couplings and seals, leading to leaks and further mechanical issues. Bearings may also suffer damage due to misalignment, resulting in extended periods of dysfunction and the need for replacement.
Moreover, misalignment can create friction in components that have tight clearances, which can exacerbate wear and lead to premature failure. The negative effects of misalignment extend beyond mechanical issues; they can also impact plant production and product quality. Machines that are not operating efficiently may consume more energy, leading to increased operational costs and a larger carbon footprint.
To combat these challenges and ensure precise alignment, we utilize a state-of-the-art Laser Shaft Alignment system. This advanced technology allows for highly accurate measurements, ensuring that machines are aligned within microns. To further enhance the accuracy of our alignment processes, we employ stainless steel shims and pre-cut shims. These materials are not only durable and long-lasting but also non-corrosive, which is crucial for maintaining the integrity of the alignment over time.
Our team is equipped with specialized expertise in a wide range of alignment services. These services include Laser Shaft Alignment, which is critical for achieving precise alignment in various applications. We also address soft foot conditions, which can be either parallel or angular, ensuring that the base of the machine is properly supported. Additionally, we make thermal growth adjustments to account for changes in alignment due to temperature fluctuations, and we perform hot alignment to ensure accuracy under operating conditions. Our capabilities extend to non-rotating and spacer shaft alignments, as well as long shaft alignment for cooling towers Our team possesses a wealth of expertise in a diverse range of specialized services that are essential for ensuring optimal performance and precision in various mechanical systems
- Internal laser alignment
- Cardan shaft alignment
- Straightness check
- Flatness check
- Bore alignment
- Internal turbine casing alignment
- Ship’s propeller shaft bore alignment & chock fasting
